Live dashboards
Track output, production status, OEE, machine utilization and downtime across lines, shifts and plants in near real time.
Production Tracking System
Real-time production tracking software for Indian factories
ABT Consultancy Services builds custom production tracking systems for manufacturers that need live shop-floor visibility, reliable OEE reporting and traceability from raw material to dispatch.
Stop waiting for end-of-shift Excel sheets. Give plant heads, supervisors and owners a live view of output, downtime, machine utilization and batch status — designed around how your lines actually run.
Batch traceability
Follow raw material, WIP, finished goods, inspection records and dispatch details through one connected workflow.
Alerts and reports
Generate shift reports, delay alerts, supervisor summaries and management dashboards without spreadsheet consolidation.
Problems production tracking software solves
- Production numbers arrive late or change after every shift handoff
- Downtime reasons are incomplete, so improvement meetings stay opinion-based
- OEE is calculated monthly instead of used as a daily management tool
- Batch or lot history is hard to reconstruct during customer or audit queries
- Plant and office teams use different numbers for the same day’s output
What you can track
Output and efficiency
Line-wise production, target vs actual, OEE components, scrap, rework and shift performance scorecards.
Machines and downtime
Utilization, stop reasons, maintenance flags, changeover time and recurring bottleneck patterns.
Material flow
Job cards, batch/lot movement, WIP status, material consumption signals and finished goods posting.
Best fit for
- Manufacturers currently tracking production in paper logs, Excel or WhatsApp updates
- Factories needing OEE dashboards, downtime reasons and machine-wise performance
- Cable, electronics, chemicals, minerals and process industries needing lot or batch traceability
- Multi-shift plants that need consistent reporting across supervisors
How implementation works
- Map lines, stages, roles and the reports management already expects
- Design entry points for operators, supervisors and automatic machine data where available
- Launch a pilot line or plant with live dashboards and shift reports
- Train teams, refine reason codes and expand to remaining lines
- Optionally connect ERP, QMS or IoT modules for end-to-end visibility
Frequently asked questions
What is a production tracking system?
Software that records live factory output, machine status, downtime, batch movement and shift performance so decisions are based on current data, not delayed sheets.
Can it work without full IoT sensors?
Yes. Many plants start with operator and supervisor entry plus barcode or job-card workflows, then add machine/PLC data later.
How fast can we go live?
Focused production tracking systems often go live in 2–6 weeks depending on scope, integrations and plant validation speed.
Can production data feed ERP or quality systems?
Yes. ABT can connect production tracking with custom ERP, QMS and analytics so stock, quality and output stay aligned.